Medical Device Market

Aesthetic and rugged parts for medical devices

Working closely with customers in one of our core markets, Profile drives to make medical devices better. We meet stringent quality requirements for imaging, diagnostic, or cart systems. 

Our design support, material expertise, and reputation make us a preferred supplier. Light weight, chemical-resistant plastic parts thermoformed to tight tolerances reduce system weight and your overall project cost.

We consistently manufacture high-quality components and enclosures with highly detailed aesthetics and smooth part-line integration. We’ll meet your part goals and budget in low to mid volumes.

Applications

  • Medical imaging
  • Medical carts
  • Surgical equipment
  • Scanner systems
  • Diagnostics equipment

Component types

  • Surface panels: Enclosures and covers
  • Air ducting/plenums
  • Utility parts: bins, shrouds, liners, guards 
Pressure Formed mammogram healthcare equipment

Case study sample: Mobile Mammography device

Medical cart components are ideal for pressure forming, which delivers highly-aesthetic yet durable enclosure parts. Profile produced cover panels for one OEM’s new portable mammography machine.

Tooling costs for injection molding were too high for the low annual volumes. Profile engineers adapted 9 existing part drawings to thermoforming with close tolerances and expert undercuts.

PVC/Acrylic thermoplastic in standard white instead of custom color saved cost, plus offered impact and chemical resistance with low heat distortion. The durable parts resulted in a significantly lower project cost than injection molding.

Project highlights

  • Designs for injection molding were revised for pressure forming
  • Undercuts added to the design made for easier assembly with better fit
  • Standard white PVC/Acrylic plastic saved cost with superior performance

Check out the full Case Study 

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