Thermoformed Industrial Covers and Enclosures

thermoformed industrial products

Profile Plastics meets your demanding requirements for a wide range of industrial and speciality equipment with our thermoformed industrial parts. You’ll benefit from our decades of experience helping customers choose the appropriate materials for their part needs. Plus, our design assistance can enable you to optimize your part’s performance while achieving an overall more cost-effective project.

See the case study below for a detailed example.

thermoformed plastics for high-heat environments


Industrial Programmable Theater Lighting

Creating a part from plastic that is ultimately used in a high-heat environment creates significant challenges. Profile engineers were faced with using multiple materials that have different physical properties—but needed to meet overall target pricing for the project.

The Profile Advantage. The physical requirements of the unit were achieved by utilizing an aircraft-grade polycarbonate on a high-output theater lamp housing and a polycarbonate/ABS blend material on the supporting control housing.

Profile engineers suggested design options that enabled the customer to develop a two-piece lamp housing; this was a trim adjustment to the molded part so the same part could be used for the top and bottom.

The design resulted in reduced tooling investment and more efficient and simplified production.

In addition, the use of an articulating plug assist within the forming process maximized finished wall thickness with a thinner starting gauge material—further contributing to the value of the overall part to this product.​​​

Interested in working with us on a project?